Posts Tagged ‘How Solar Works’

Having an Accurate Insolation Survey: It’s About Money

Tuesday, February 15th, 2011 by Solar Fred

Free Hot Water often receives questions from people just starting to enter the solar business. One question that comes up is the correct way to measure insolation.

What’s insolation? It’s basically a measurement of the amount of sun that’s expected to hit your solar site over the course of the year. An important part of that calculation is what’s not going to hit your solar collectors. In other words, shading.

A proper shade analysis is especially important in the solar PV (electric) world due to the complications of the inverter. However, a shade analysis is equally important for solar hot water—and by important, we mean monetarily, as well as technically.

In both solar electric and solar water heating installations, your insolation and shade analysis play important roles in calculating most state rebates. If the city inspects your system post-installation and finds you’ve guestimated these figures or performed and submitted a faulty site survey, your client (and you) may receive a lower state rebate unless fixed.

Of course, performing another survey and resubmitting your plans may also cost you fees and time, frustrating yourself and your client. Consequently, a bad insolation/shading survey costs money and time, and it also reflects poorly on your solar installation skills.

The good news is that there are several accurate insolation measurement tools on the market todayThe Sun Eye 210 Professional Solar Site Evaluation Tool. Some are low tech, like the Solar Pathfinder. With this tool, you’ll still have to do some manual calculations and have a few more steps to integrate with your site plans, but it does work, so long as you follow their directions. It’s also a bit bulky.

A more compact and automatic option is the Sun Eye 210. It’s the only site evaluation tool we carry at Free Hot Water. The reason? It’s simple, it’s largely automatic, it’s accurate, and it works.

The Sun Eye is a handheld electronic solar tool that includes an electronic inclinometer, so it recognizes and can record your exact height when you’re on that roof. There’s also an electronic compass, automatically revealing your orientation and accounting for magnetic North.

Perhaps the most convenient feature is the Sun Eye’s digital camera with a fish eye lens that snaps a digital photo of your entire solar site, including all of that important shading data. And if you really want to make it ultra-simple, there’s also an optional integrated GPS, saving you the hassle of looking up your site’s exact longitude and latitude, as well other relevant location data.

Of course, all of this sunny data is transferable to Sun Eye’s included companion PC software, which can edit and export into great looking professional reports.

What ever tool you use, we urge you to read the instructions and practice before using the data for a genuine site survey that you submit with your permitting plans.  The city and your customers will thank you.

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Posted in Site Assessment, Solar Business Resources, solar hot water resources, Solar Rebates, Solar Thermal Training | No Comments »

Solar Thermal 101: Calculating the Expansion Tank Size

Tuesday, May 18th, 2010 by Solar Fred

This is the seventh in a series of posts written by Free Hot Water’s co-founder and senior mechanical engineer, Gal Moyal. We’ll be posting this series every Wednesday, so please make it a date. Some of the information may be very technical, but if you have any questions at all, please feel free to contact us. We sincerely want to help. If you would like to have a more hands-on experience, explore our certified Free Hot Water training courses.  –Solar Fred.

Calculating the Expansion Tank Size [Vet]

Through out the course of its life span, a closed loop solar hot water system will get exposed to wide temperature changes. To prevent the system from exceeding the pressure range allowed by the designer, there’s a need to “park” the fluid volume expansion.

To calculate the size of the expansion tank you will have to make the following calculations:

Click to Enlarge

Click to Enlarge

System potential expansion volume:

Va = 1.1(Vc+Vp)ά+Vc

Vά – Collector Expansion to be “parked”

Vc – Collector total volume

Vp – Collector Volume other than the collector

ά – Expansion coefficient (Water- .045 Glycol – 0.07)

Static Pressure at the relief valve location:

Pi = H(0.45)+7

Pi- Pressure at the relief valve location (PSI)

H – Height of collector above relief valve

To calculate minimum expansion tank needed:

Vet = Va [{Pf+14.7}/{Pf-Pi}]

Vet – Min expansion tank volume required

Va – System potential expansion volume

Pf -  Relief valve max allowable pressure

Pi -  Static pressure at relief valve location

If you’re an installer who wants more more information or a home or business owner interested in solar hot water, please email us at info@freehotwter.com, and one of our experts will walk you through the process.

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Solar Thermal 101: Flat Plate Solar Collectors

Tuesday, April 13th, 2010 by Solar Fred

This is the second in a series of posts written by Free Hot Water’s co-founder and senior mechanical engineer, Gal Moyal. We’ll be posting this series every Wednesday, so please make it a date. Some of the information in future posts may be very technical, but if you have any questions at all, please feel free to contact us. We sincerely want to help. If you would like to have a more hands-on experience, explore our certified Free Hot Water training courses.  –Solar Fred.

FLAT PLATE SOLAR COLLECTORS:

The principal component of a flat plate solar collector is the absorber plate, which consists of an assembly of a copper sheet and copper tubing.

The top surface of the absorber plate is coated with either a dark colored material or with a selective absorbent coating that is designed to extract as much as 15% more heat for the same active area.  The solar radiation that strikes this surface is converted to thermal energy that’s used to heat the fluid flowing through the tubes.

To ensure extended service life, Free Hot Water collector parts are housed inside an anodized Aluminum case that’s capable of withstanding many years of exposure to the elements. The components inside and the back of this enclosure are insulated in order to minimize potential heat loss.

Anatomy of a Solar Flat Plate Collector (click for larger photo)

The upper surface of the collector is covered with tempered glass with low iron oxide content. The glass is designed to withstand high thermal stress (heat from the sun!) as well as impact from hailstones.

Free Hot Water’s Flat Plate Solar Collectors are  high performance thermal collectors certified by the Solar Rating and Certification Corporation (SRCC) as OG-100, appropriate for large installations such as apartment buildings, hospitals,restaurants, retirement homes, and other businesses.

That’s it for this Wednesday. Return next Wednesday, when Gal will continue Solar Thermal 101 with a description of Evacuated Tube Solar Collectors.  If you have any questions and want to skip ahead, please contact us.

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Posted in How Solar Works, Solar Thermal & Solar Hot Water News, Solar Thermal Training | No Comments »

Solar Thermal 101: Main Components of a Solar Hot Water System

Tuesday, April 6th, 2010 by Solar Fred

This is the first in a series of posts written by Free Hot Water’s co-founder and senior mechanical engineer, Gal Moyal. We’ll be posting this series every Wednesday, so please make it a date. Some of the information in future posts may be very technical, but if you have any questions at all, please feel free to contact us. We sincerely want to help. If you would like to have a more hands-on experience, explore our certified Free Hot Water training courses.  –Solar Fred.

The Main Components of a Solar Hot Water System

Solar collector panel. Mounted on your roof, the collector captures the heat from the sun and transfers it to the liquid circulating through the panel.  Sometimes this liquid is water, but it can also be a special type of fluid that eventually transfers the heat to your home’s storage tank through a heat exchanger.  See below.

Storage Tank. The heater storage tank is your home’s current boiler/ hot water heater. The heated water captured by the solar collector panel is stored in the tank for later use.

Heat exchanger. The heat exchanger transfers the heat energy captured by the solar collector panel to the potable water that is stored in the heater tank. In our system, the heat exchanger is external to the solar storage tank.

Expansion Tank. The expansion tank ensures that the system’s pressure does not exceed the pressure limits set by the system designer.

Control system. The control system consists of a controller and the circulating pump. The controller compares the temperature difference between the heat exchanger exit point and the solar collector’s exit point. When the collector panel’s temperature is higher than the heat exchanger’s temperature, the controller turns on the pump and circulates the liquid through the system until the temperature is equalized, and then turns the pump off.

Solar Hot Water Active System Design (click to enlarge)

If you’d like to see an animated illustration of the above image, see this page. That’s it for this week. Don’t forget to return next Wednesday for Gal’s next Solar Thermal 101 post.  Gal will be writing about the anatomy of Solar Flat Plate Collectors.

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Posted in How Solar Works, Solar Thermal & Solar Hot Water News, Solar Thermal Training | 1 Comment »