Posts Tagged ‘solar technology’

Having an Accurate Insolation Survey: It’s About Money

Tuesday, February 15th, 2011 by Solar Fred

Free Hot Water often receives questions from people just starting to enter the solar business. One question that comes up is the correct way to measure insolation.

What’s insolation? It’s basically a measurement of the amount of sun that’s expected to hit your solar site over the course of the year. An important part of that calculation is what’s not going to hit your solar collectors. In other words, shading.

A proper shade analysis is especially important in the solar PV (electric) world due to the complications of the inverter. However, a shade analysis is equally important for solar hot water—and by important, we mean monetarily, as well as technically.

In both solar electric and solar water heating installations, your insolation and shade analysis play important roles in calculating most state rebates. If the city inspects your system post-installation and finds you’ve guestimated these figures or performed and submitted a faulty site survey, your client (and you) may receive a lower state rebate unless fixed.

Of course, performing another survey and resubmitting your plans may also cost you fees and time, frustrating yourself and your client. Consequently, a bad insolation/shading survey costs money and time, and it also reflects poorly on your solar installation skills.

The good news is that there are several accurate insolation measurement tools on the market todayThe Sun Eye 210 Professional Solar Site Evaluation Tool. Some are low tech, like the Solar Pathfinder. With this tool, you’ll still have to do some manual calculations and have a few more steps to integrate with your site plans, but it does work, so long as you follow their directions. It’s also a bit bulky.

A more compact and automatic option is the Sun Eye 210. It’s the only site evaluation tool we carry at Free Hot Water. The reason? It’s simple, it’s largely automatic, it’s accurate, and it works.

The Sun Eye is a handheld electronic solar tool that includes an electronic inclinometer, so it recognizes and can record your exact height when you’re on that roof. There’s also an electronic compass, automatically revealing your orientation and accounting for magnetic North.

Perhaps the most convenient feature is the Sun Eye’s digital camera with a fish eye lens that snaps a digital photo of your entire solar site, including all of that important shading data. And if you really want to make it ultra-simple, there’s also an optional integrated GPS, saving you the hassle of looking up your site’s exact longitude and latitude, as well other relevant location data.

Of course, all of this sunny data is transferable to Sun Eye’s included companion PC software, which can edit and export into great looking professional reports.

What ever tool you use, we urge you to read the instructions and practice before using the data for a genuine site survey that you submit with your permitting plans.  The city and your customers will thank you.

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Posted in Site Assessment, Solar Business Resources, solar hot water resources, Solar Rebates, Solar Thermal Training | No Comments »

Adding Solar Hot Water to Your Solar PV Business

Monday, May 24th, 2010 by Solar Fred
Join us at the Top! Become a Free Hot Water Installer

Join us at the top! Become a Free Hot Water Installer!

Whether you’re concerned about increasing competition and decreasing rebates for PV, or you just want to add Solar Hot Water to your residential and commercial solar business, the team at Free Hot Water wants to give you everything you need to break into the solar hot water/solar thermal business.

Our new solar PV partner program designed for solar PV installers provides:

  • On-site training for new commercial installers and distributors. We come to you.
  • Our own highly-rated SRCC OG-100 Solar Collectors and components for commercial applications: hotels, apartment buildings, hospitals, car washes, laundry mats, and more.
  • Experienced commercial design and engineering services. (All commercial solar thermal projects require engineering – we do it in house.)
  • Access to financing for your customers.

If  you’re a PV installer in California, then now is a very opportune time to expand your Solar PV business. The solar thermal market is expected to increase dramatically for several reasons:

  • The 30% Federal ITC tax write off for Solar Thermal residential and commercial applications.
  • The California CSI rebate program begins June 1, 2010 — $350 Million dedicated to Solar Hot Water.
  • The 10 Million Solar Roofs and 10 Million Gallons of Solar Water Heating Act of 2010 creates rebates to cover up to half the cost of 200,000 water heating systems.  Read a summary about the program here.
  • With both Federal and State incentives, payback for Solar Thermal can be <5 yrs. for residential, and as little as 3 months for some commercial applications!
  • The expansion of Property Assessed Clean Energy (PACE) programs allow residents and businesses to install Solar Hot Water with no money out of pocket.

Finally, no matter what state you live in, there’s a lot of great reasons to be expanding your services to include solar hot water:

  • Increase profit margins by offering customers a complete package of solar PV and Solar Hot Water.
  • Retain more leads by offering customers another way to go solar with an attractive ROI.
  • Distinguish yourself from competitors by becoming a solar one-stop-shop authority that can provide solar solutions beyond PV, including radiant/hydronic heat and Solar Hot Water.

Free Hot Water is dedicated to helping our partner installers and distributors to grow their solar business.  For more information, please contact us at info@freehotwater.com, or call us directly at 408-432-9900.

A Free Hot Water consultant will go over the steps to expanding your business into commercial and residential Solar Hot Water.

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Solar Thermal 101: Calculating the Expansion Tank Size

Tuesday, May 18th, 2010 by Solar Fred

This is the seventh in a series of posts written by Free Hot Water’s co-founder and senior mechanical engineer, Gal Moyal. We’ll be posting this series every Wednesday, so please make it a date. Some of the information may be very technical, but if you have any questions at all, please feel free to contact us. We sincerely want to help. If you would like to have a more hands-on experience, explore our certified Free Hot Water training courses.  –Solar Fred.

Calculating the Expansion Tank Size [Vet]

Through out the course of its life span, a closed loop solar hot water system will get exposed to wide temperature changes. To prevent the system from exceeding the pressure range allowed by the designer, there’s a need to “park” the fluid volume expansion.

To calculate the size of the expansion tank you will have to make the following calculations:

Click to Enlarge

Click to Enlarge

System potential expansion volume:

Va = 1.1(Vc+Vp)ά+Vc

Vά – Collector Expansion to be “parked”

Vc – Collector total volume

Vp – Collector Volume other than the collector

ά – Expansion coefficient (Water- .045 Glycol – 0.07)

Static Pressure at the relief valve location:

Pi = H(0.45)+7

Pi- Pressure at the relief valve location (PSI)

H – Height of collector above relief valve

To calculate minimum expansion tank needed:

Vet = Va [{Pf+14.7}/{Pf-Pi}]

Vet – Min expansion tank volume required

Va – System potential expansion volume

Pf -  Relief valve max allowable pressure

Pi -  Static pressure at relief valve location

If you’re an installer who wants more more information or a home or business owner interested in solar hot water, please email us at info@freehotwter.com, and one of our experts will walk you through the process.

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Solar Thermal 101: Flat Plate Solar Collectors

Tuesday, April 13th, 2010 by Solar Fred

This is the second in a series of posts written by Free Hot Water’s co-founder and senior mechanical engineer, Gal Moyal. We’ll be posting this series every Wednesday, so please make it a date. Some of the information in future posts may be very technical, but if you have any questions at all, please feel free to contact us. We sincerely want to help. If you would like to have a more hands-on experience, explore our certified Free Hot Water training courses.  –Solar Fred.

FLAT PLATE SOLAR COLLECTORS:

The principal component of a flat plate solar collector is the absorber plate, which consists of an assembly of a copper sheet and copper tubing.

The top surface of the absorber plate is coated with either a dark colored material or with a selective absorbent coating that is designed to extract as much as 15% more heat for the same active area.  The solar radiation that strikes this surface is converted to thermal energy that’s used to heat the fluid flowing through the tubes.

To ensure extended service life, Free Hot Water collector parts are housed inside an anodized Aluminum case that’s capable of withstanding many years of exposure to the elements. The components inside and the back of this enclosure are insulated in order to minimize potential heat loss.

Anatomy of a Solar Flat Plate Collector (click for larger photo)

The upper surface of the collector is covered with tempered glass with low iron oxide content. The glass is designed to withstand high thermal stress (heat from the sun!) as well as impact from hailstones.

Free Hot Water’s Flat Plate Solar Collectors are  high performance thermal collectors certified by the Solar Rating and Certification Corporation (SRCC) as OG-100, appropriate for large installations such as apartment buildings, hospitals,restaurants, retirement homes, and other businesses.

That’s it for this Wednesday. Return next Wednesday, when Gal will continue Solar Thermal 101 with a description of Evacuated Tube Solar Collectors.  If you have any questions and want to skip ahead, please contact us.

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A Solar Pros’ Explanation of Getting the Most from the Sun

Thursday, March 11th, 2010 by Solar Fred

For those of you who don’t know Solar Fred, I’m not a solar engineer by any stretch, but I’m a serious solar geek and advocate. Ever since I was as a kid, I’ve been fascinated by how the sun’s energy could be turned into electricity and hot water. That’s why I’m in this business.

So when I asked one of our company founder’s, Gal Moyal, to write some solar technology blog posts, I was really looking forward to some great geeky solar information that would show our readers the power of the sun…and Gal’s engineering know-how. Gal’s first assignment: The Nature of Sunlight and Solar Hot Water, Part 1

What Gal returned to me was a brief course in the nature of sunlight and solar thermal physics. Personally, I’m not sure I understand it all, but if there’s one thing that the Gal show’s our customers is that:

  1. A great solar installation involves some thoughtful engineering.
  2. Gal is an engineer.
  3. Gal is more of a solar geek than I am, and so I’m proud to be a part of Free Hot Water.

So, without further delay, here’s a brief solar lesson from Free Hot Water’s co-founder, Gal Moyal, with some interspersed translation by Solar Fred.  Please let him know how much you appreciate it in the comments section, won’t you?

The Nature of Sunlight and Solar Hot Water, Part 1

Solar Insolation and Radiation (Solar Fred Translation: Sunlight and Solar Emitted Heat)

The Sun emits light primarily in the visible spectrum, but it also emits at other wavelengths, in the infrared and ultraviolet regions of the electromagnetic spectrum. (Solar Fred’s translation: The Sun shines rainbows of light and it is good.)

Figure 1

The intensity of solar radiation just outside the earth’s atmosphere (Solar Constant) is approximately 1,368 w/m2. However; the intensity of this radiation is reduced before it reaches the earth’s surface due to absorption by gases, vapors and dust particles in the atmosphere. On average, about 70% of that radiation hits the earth’s surface and can be calculated using the following formula: (Solar Fred translation: 70% of the sun’s warmth and light is responsible for bronze bikini model tans and warming the earth, including our solar hot water panels.)

Insolation: Solar Radiation Striking the Surface

I = S cos Z

I= Insolation

S~ 1000 W/m2 (Clear day solar insolation on a surface perpendicular to incoming solar radiation. This value actually varies greatly due to atmospheric variables.) (Parenthesis, Gal’s)

Z = Zenith Angle (Zenith Angle is the angle from the zenith (point directly overhead) to the Sun’s position in the sky. The zenith angle is dependent upon latitude, solar declination angle, and time of day.) (Parenthesis, Gal’s.)

(Solar Fred translation: Gal is an engineer. There was actually more calculus formulas below this formula, but I edited because I couldn’t translate. and brain started hurting. Please contact Gal if you would like the full formula. Moving on. )

A typical solar insolation intensity of clear day solar radiation on a south-facing surface can be seen in figure 2.  One can easily see that the time of the day with the most insolation is at noon when the sun is directly above the equator and most of the insolation is a direct solar radiation. (Solar Fred Translation: Solar panels work best when facing South and get the most sunlight at high noon, which is usually my lunch hour.)

Figure 2

Solar Zenith Angles

The Earth’s axis is tilted from perpendicular to the plane of the ecliptic by 23.45°. This tilting is what gives us the four seasons of the year – and the different insolation intensity during a given year. Summer is warmer than winter (in each hemisphere) because the Sun’s rays hit the Earth at a more direct angle during summer than during winter and also because the days are much longer than the nights during the summer. During the winter, the Sun’s rays hit the Earth at an extreme angle, and the days are very short. These effects are due to the tilt of the Earth’s axis.  (Solar Fred’s translation: Gal explains it pretty well below.)

Practical applications

Based on the above science, when Free Hot Water solar thermal engineers design a system,  we need to pay attention to the following:

  1. For best results, panels should face the equator. Therefore, in the U.S and Canada and most of Europe, the solar panels should face south.  While in the Southern hemisphere countries such as Australia and Argentina, solar panels should point north.
  2. True south does not align with the magnetic south. That magnetic declination can be precisely determined for any location based on latitude and longitude using the calculator at the following Web site: http://www.ngdc.noaa.gov. (Solar Fred Translation: That was part of the calculus I didn’t put in. Sorry.)
  3. Solar panels tilt for optimal winter performance can be calculated for the specific zone using the following calculator. (Solar Fred Translation: We have a great solar cost estimation calculator. Please use it. Our other co-founder, Paul Burrowes worked very hard on it, and it’s really easy.)
We also offer complete design services, including material selection, engineering analysis, thermal consideration and blueprints.  Our in-house design and engineering capabilities allows Free Hot Water to give our clients customized approaches to solar hot water system design, allowing us to meet any need, large or small. (Solar Fred translation: We’ve got a team of professional solar hot water engineers that can design anything, fast.)
On behalf of the whole Free Hot Water team, thanks for reading this brief solar insolation introduction. We have fun here at Free Hot Water, but rest assured, we’re very serious about providing the best solar hot water solutions in the world.
If you have any comments, please feel free to leave them in the comments section below.

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